Lower Cost Electronics?
USC Dornsife chemists Richard Brutchey and David Webber create a long-sought solvent for low-cost processing of semiconductors for transistors, solar cells, LEDs and more.By Robert Perkins
November 13, 2013
Researchers at USC Dornsife have created a solvent that will dissolve semiconductors safely and cheaply, allowing them to be applied as a thin film that could create the next generation of low-cost electronics.
The technology already exists to “print” electronics using semiconductor “inks” at room temperature —a much cheaper process for making electronics than low-pressure vapor deposition.
The problem, until now, is that the only substance that could effectively dissolve semiconductors to form these inks was hydrazine – a highly toxic, explosive liquid used in rocket fuel.
Richard Brutchey, professor of chemistry, and David Webber, postdoctoral chemistry researcher, mixed two compounds to create a solvent that effectively dissolves a class of semiconductors known as chalcogenides at room temperature.
“When the two compounds work together, they do something quite remarkable,” Brutchey said.
Brutchey and Webber call the solvent an “alkahest,” after a hypothetical universal solvent that alchemists attempted to create to dissolve any and all substances. They’ve patented their alkahest, and presented their findings in the Journal of the American Chemical Society on Oct. 15.
In the paper, they show how a mixture of 1,2-ethanedithiol (a colorless liquid that smells like rotten cabbage) and 1,2-ethylenediamine (a colorless liquid that smells like ammonia) is able to effectively dissolve a series of nine semiconductors made from combinations of arsenic, antimony, bismuth, sulfur, selenium and tellurium. Such semiconductors are often used in lasers, optics and infrared detectors.
The solution was then applied as a thin film to substrates like glass and silicon and heated, evaporating the solvent and leaving only a high-quality film of crystalline semiconductor — perfect for use in electronics.
“It’s inexpensive and easily scalable,” Brutchey said. “Our chemical understanding of the solvent system and how it works should allow us to expand it to the dissolution of a wide range of materials.”
Funding for this research came from the National Science Foundation and USC Dornsife.